Consultancy Services
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1. Gear & Gearbox Design:
Gear Sizing for KA / Load spectrum
Macro & Micro Geometry for optimal Kh_Beta
Gear Rating & Shaft Strength, Bearing Life
Material & Heat Treatment selection
Gear Manufacturing, Tooling, Process info
Gear Quality / Accuracies / GD&T
Profile & Lead Modifications (LTCA)
Lubrication System Design
Transmission Errors /NVH / CMS
Mfg. Drawings & Reports for Certification
Re-Engineering
2. Housing optimal Design & Mfg.:
Topology Optimisation
FEA / DFM
Pattern Development
CNC CAM programs
Casting Simulations
Foundry Castings
Finish Machined Housings
GD&T -CMM inspections
3.Manufacturing Excellence:
Protuberance Hob design
Hobbing, Grinding simulations
Pictorial Process SOP’s
Heat treatment -process info
Special processes
Surface Treatments
Process Inspection techniques
Process Improvements and super finishing
QMS / TOC / TPM supports
4. Quality Assurance: Third party QA & Assessment
Supplier Evaluation, Auditing, Parts Inspection
In-process Inspection
Final inspection
Gearbox Assembly, Load testing & Validation
5. Gearbox Components Failure Analysis
Gear Failure Analysis-RCA
Bearings & Shafts failure analysis
Continual Improvements
6. Application Engineering:
Hot & Cold Rolling Mills
Steel Plant Gearboxes
Cement, Paper, Sugar mills
Crane duty-LT/CT/Hoist
Agitator / Cooling Tower
OEM machineries
many other applications...
7. Design Approval - Regulatory Compliance - Business Excellence
DIN /ISO/AGMA -Compliance
DNV / GL -wind turbine gearboxes
HALT / Load test certifications
QMS / ISO / IRIS / Aerospace Quality Stds.
CII Business Excellence
8. Gearbox Maintenance and Servicing support
Onsite visits & observations
Misalignment control techniques
Condition monitoring services
Gears, Bearings, Oil Quality Analysis
Installation of IIot devices, SCADA
Seminars & Training to your team members
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